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Email This PageInjection Molded Nylon Receptacle Plates for the Electronics Industry
A customer in the electronics industry contacted KRC Custom Manufacturing Inc. to perform injection molding of custom receptacle plates, incorporating in parts utilized across a range of industries. Our 60 ton Demag injection molding machine was utilized to precision mold the 33% glass filled heat stabilized black nylon resin “Zytel 70G33HS1L BK031”. We have the experience to effectively use this engineered thermoplastic material, which must be dried for 2 to 4 hours at 180° before starting the molding process. A four (4) cavity mold was employed, with the male receptacle plate measuring 42.25mm x 30.5mm x 15.25mm, and the female receptacle plate being 39.75mm x 39.35mm x 18.55mm. Tolerances of ± 0.05mm were held throughout manufacturing.
Turnaround time for this process is typically less than a week, with yearly production volumes of 2000 to 3000 female units, and 1000 to 3000 male units. To verify quality and accuracy, thorough in process and post fabrication dimensional inspections and quality checks were carried out including analysis for flash, glass, underfill, and burn marks. KRC Custom Manufacturing Inc. is a producer of high quality injection molded parts, welcoming projects of all sizes. To learn more about this custom injection molding project, or the other manufacturing capabilities available, please see the table below or contact us directly.
Highlights of this Injection Molded Nylon Receptacle Plates Project
- Capabilities Applied/Processes
- Primary:
Injection Molding
- Equipment Used to Manufacture Part
- 60 Ton Demag, 4 cavity mold (2 male, 2 female)
- Overall Part Dimensions
- Male Receptacle Plate: 42.25mm x 30.5mm x 15.25mm
Female Receptacle Plate: 39.75mm x 39.35mm x 18.55mm
- Tightest Tolerances
- Male Receptacle Plate: ± 0.05mm
Female Receptacle Plate: ± 0.05mm
- Material Used
- Zytel 70G33HS1L BK031 33% Glass Filled Heat Stabilized Black Nylon
- Material must be dried for 2-4 hours at 180° prior to starting machine
- In process testing/inspection performed
- Quality Checks
- Flash
- Underfill
- Burn Marks
- Glassy
- Applications
- Electrical Receptacle Plates
- Industry for Use
- Automotive
Trucking
Mobile Equipment
Medical
Data & Telecommunications
- Volume
- Female Receptacle Plate: 2000 – 3000 per Year
Male Receptacle Plate: 1000 – 3000 per Year
- Delivery/Turnaround Time
- Usually less than a week
- Delivery Location
- USA
- Standards Met
- Customer Specifications, 2D CAD Drawing
- Product Name
- Male and Female Receptacle Plates